Metal Floor Deck Roll Forming Machine

Main Structural Features

A.It is simple and beautiful. Since the machine adopts sharp steel structure, then machining after welding, the structure is simple and reasonable, the lading ability is strong and running stable and reliable.

B.We purchase the main components from very famous company in China, It can guarantee the equipment performance effectively

C.It is fully automatic cut off, the accurate length and position; keep the cutting section tidy, no distortion.

D.It is easy for installation and debugging, operating simply; it is not only suitable for production but also can be carried to on-site working.

E.The equipment is with low noise and consumption, no pollutions.

There are several adventures for the equipment as follows:

1.The equipment is PLC control; it will provide multiple security protection when working.

2. The main forming machine is made up of steel welded plate, and do the quenching and stress-relieve treatment, avoiding the distortion.

3.The formed frames is casting structure, and do the quenching treatment, the high strength makes life longer.

4.The material of Rolled bearing is 40Cr, and have do the tempering treatments, the hardness is HB280.

5.The material of forming die is GCr15, quenching heat treatment, the hardness is HRC56-62℃

Main Technical information

1.Suitable rolled sheet: As per drawing

2.The rolling speed: 8-15m/min

3.Rolled group: 22, according to the different sharp of sheets.

4.Frame: Welded from 36# double T-steel, Floorong with steel plate, then planning.

5.Side piece: Independent integral arch, integral machining, the high strength.

6.Transmission style: Chain drive, the upper and down roller equipped with linkage gear to insure the transmission force.

7.Cutoff stamping system: hydraulic power, reasonable design, it is durable.

8.The material of cut-off tool: CR12MOv, quenching: HRC58-62.

9.The hydraulic system service pressure: 15Mpa.

10.The rolled material: machined with high quality GDR15 steel, then Hard chromium plating, high-frequency quenching Hrc58-60.

11.The O.D. of spindle: GCR40￠80mm quenching and tempering.

12.The motor power: 11KW, equipped with Cycloid-pin-annulus reducer.

13.The motor power of hydraulic system: 11KW

14.The hydraulic cut off should be no burr, PLC automatic control the precision cutting length.

15.The relevant technical information of equipment

1. Unpowered material rack

1.1. Internal expansion, the loading capacity is 5T

1.2. The inner diameter ranges from 460 to 520mm, the O.D. is    1000mm (steel coil thickness)

1.3. The expansion way of inner diameter: manual.

1.4. Ways of discharge: negative

2. Levelling 

2.1 Working roller: 7 

2.2 Levelling roller arrangement: Upper3/down 4

2.3 OD of levelling roller: 80mm

2.4 Material of levelling roller: The Rigidity and surface roughness of levelling roller is improved rapidly after quenching and tempering and chrome plating. It is composed of pinch roller and levelling roller, the pinch roller can be adjusted alone, and the levelling roller use integral structure, and has two points in both front and back, it can be formed some inclination angle to Improve the levelling quality. 

3. The discharge bay: Rolled

3.1 Form: angle steel welded structure, unpowered bracket

3.2 Function and structure: the charging of sheet material after cutting off to blacking by hand. Welded and assembled from section steel and no power roller, playing the role of receiving the finished products

3 .3 Quantity: Total is 2 pcs, each is 3m.

4. PLC control cabinet

the inverter is a famous brand

PLC: Omron/Panasonic

Coder: Omron brand

Other appliance: Schneider

Quotation:

FOB Shanghai price: USD29, 690/set

The quotation is valid for 30 days.

12 months after shipped the machine and engineers available to service machinery overseas.